All shook up, or simply smart

At the Gallus factory in St Gallen: Christof Naier, vice president â€" VP sales and service label business, Gallus; Rene Ludvigsen, CEO of Heidelberg Asia Pacific; Michael Band, vice president â€" worldwide sales and marketing, Digital Solutions Gallus; Ferdinand Reusch, Gallus. Photo IPP

Amongst the public actions that Linzbach has taken in the past three years are the full acquisition of Gallus in which Heidelberg was a 30% shareholder and acquired the balance 70% of Gallus that was owned past Ferdinand Reusch. With about 9% of Heidelberg stock, Reusch is now the unmarried largest private shareholder of Heidelberg which he says gives Gallus the admission to applied science and the manufacture clout that information technology needs to undertake projects such as building the DCS 340 digital label press in collaboration with Heidelberg and Fujifilm.

When the Gallus DCS 340 configured with Fuji Dimatix Samba 1200 x 1200 dpi printheads was first shown in St. Gallen in September 2014, Linzbach openly said that it was one of the offset results of Heidelberg's strategy to work with best-in-grade engineering science partners. That it was no longer possible for a visitor to build new high technology industrial products on its own.

Gallus Labelfire 340
Hitherto known as the Gallus DCS 340, the merely renamed Gallus Labelfire 340 is a fully integrated web-fed label press with flexo and foiling stations preceding the 8-color UV inkjet engine based on Fuji drop on demand heads leading to a varnishing, semi-rotary diecutting and slitting and rewinding stations. The completely integrated hybrid solution running at 50 metres a minute and driven by the Heidelberg Prinect digital front stop was demonstrated alive at the Labelexpo 2015 in Brussels this past September.

On 17 February in St. Gallen, as a prelude to its presentation at drupa 2022 as the Gallus Labelfire 340, the 8-color digital engine configured to run white and Heidelberg's own Multicolor fixed set of UV inks consisting of CYMK, orange, violet and green, the system was once again demonstrated printing a four-color label on labelstock. Already running 24 x 7 at a beta site, the starting time installation of series production presses is expected in April with as many every bit xx delivery slots in Europe and America in the first year.

Heidelberg four.0
At the event this calendar week in Heidelberg for the trade media from Asia Pacific, North America and Europe, Heidelberg indicated that it wants to utilise drupa 2022 to project itself as the driving force backside the industry's digitization of the entire supply and print production chain. This entails using its Prinect software, eCommerce and the cloud for everything from creating the fully integrated and automation friendly pressroom; to maintenance and performance monitoring including functioning and productivity enhancing consulting; to pressroom consumables.

Heidelberg Primefire 106 at drupa
The new Primefire 106 7-color digital printing arrangement shown at its R&D centre in Heidelberg has been adult in close collaboration with Fujifilm and the 70 x 100 cm press is clearly aimed at the industrial press market which can be too exist read as the board packaging market. Only one printed sheet purportedly 'the first canvas printed ii weeks ago' was shown at a considerable distance to the audience in the PMA auditorium near the R&D centre so nothing can be meaningfully said at this point about the print quality achieved so far. The printing looks has a typical Heidelberg feeder and commitment and includes a workout unit for paper and lath preceding the the digital imaging unit with the heads mounted in an arc on top of what looks like the top half of a stationary common impression cylinder. The press could in fact turn out to be wider than an offset printing for similar paper widths but in fairness ane should expect for drupa.

Using aqueous inks and the robust Fujifilm Dimatix Samba 1200 x 1200 dpi inkjet heads that have also been used on the Fujifilm Jetpress 720 B2 printing with 70 installations so far, the Heidelberg Primefire 106 is designed to open up new market place segments by making industrial printing even more flexible. "We will accept our industry into a new digital era by stepping upward our investment in the digital and services growth segments. Our customers wait us to evangelize added value and enhanced business opportunities, and we are actively helping them brand the transformation to a digitized future," said Linzbach.

Developed jointly with Fujifilm in less than 2 years, the new Primefire 106 digital printing system from Heidelberg will take its globe premiere at drupa in end-May. Post-obit the presentation at drupa, the sales launch is scheduled for 2017. Fujifilm which will also sell the Primefire 106 volition come up with its own name for the press earlier drupa according to Takashi Yanagawa, senior vice president of Fujifilm's Graphic Systems Division who took part in the printing conference along with Fujifilm chairman and CEO Hitoshi Yoshida.

Simply smart
Heidelberg will be presenting the industry'southward digitized future nether the motto 'Simply Smart' at drupa 2022 in Düsseldorf. In improver information technology is planning to create its ain mini-drupa at its manufacturing plant in Weisloch near Heidelberg where it expects perhaps 4,000 or five,000 drupa visitors to have a more consummate and detailed look at its entire assortment of sheetfed first and digital presses.

The print marketplace as a whole is increasingly moving toward shorter, more than personalized runs. In response to the double-digit annual growth rates of digital printing, Heidelberg at present offers a comprehensive digital portfolio that is integrated with the company's latest offset solutions. "Integrated print shops fare better in a difficult market environment. Automation is the fundamental to remaining competitive in the printing sector. The digitized value chain will exist indispensable for almost press companies but to remain fit for the time to come," said Stephan Plenz, fellow member of the management board responsible for Heidelberg Equipment and one of the primal drivers of the Primefire 106 project along with Jason Oliver who is basically now the go to human at Heidelberg for almost if not all of its digital press and integration initiatives.

Michael Ring, vice president – worldwide sales and marketing, Digital Solutions Gallus, with the open engine of the Gallus DCS 340, now known as the Gallus Labelfire 340. Photograph IPP

Digitized value chain in a fully integrated pressroom
The basis for this is an integrated software platform enabling a continuous flow of data – from task acceptance to the machines and on to order processing. Heidelberg has combined its entire portfolio in the Prinect print and media workflow. In conjunction with a completely new control system blueprint and concept for sheetfed offset presses, an increasing number of steps for automatic pressroom operation are making their style into the printing systems.

With the new Speedmaster generation from Heidelberg, the reality of an autonomous pressroom is getting ever closer. "In the Smart Impress Shop of the future, we will be demonstrating that Heidelberg is more than the sum of its machines. The benchmark volition no longer be the suspension-even bespeak for individual systems, only the performance of our customers' unabridged value chain. Nosotros offering solutions for everything – from completely new business organisation innovations to highly efficient overall processes," explains Plenz.

Cloud-based service platform to boost competitiveness
The company is working on a new deject-based service platform that covers the entire Heidelberg service portfolio and makes it easily attainable. This platform is based on the Remote Service network operated by Heidelberg, which links over 10,000 machines and a farther fifteen,000 software products to the Heidelberg service portfolio.

Associated services such equally Remote Monitoring and Performance Plus are provided on this platform and not only help customers with press availability, but as well with improving their overall productivity. The large number of machines in the network is key to the quality of the individual service products and productivity recommendations.

Customers gain admission to the service platform via a customer portal that includes various apps. All the information, support, and contacts customers require from Heidelberg are to manus – from an overview of their installed equipment and available updates to fault messages and self-help tools. "In the digitized world of the hereafter, customers will have all the information they demand to optimize their company's operations at a glance. We likewise offering our customers concrete solutions to maximize machine availability, increase their overall productivity, and obtain very easy access to consumables tested by Heidelberg," said Harald Weimer, member of the management board responsible for Heidelberg Services. Heidelberg already generates most 50% of its sales with service and consumables and is continuously expanding its service portfolio.

Packaging South asia is the cooperating media partner for drupa 2022 which is scheduled to be held from 31 May to 10 June at Dusseldorf, Deutschland.

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